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MFG Setup :: Installation :: Contact :: Enquiry

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MFG Setup


We have a philosophy to see things as a whole. We regard the machine as a whole and manufacture it as whole. At each manufacturing stages the same kind of attention and alertness prevails. Maybe that's why the final deliverance seem so sweet and perfect.

We have a complete product manufacture cycle and so each production center serve as nerves to the complete process of manufacturing and ensuring the rigorous checks necessary. The following product facilitating centers shall give you an idea of magnitude of our manufacturing capabilities.

Designing
CAD
  • AutoCAD with Auto Lips
  • Pro / Engineer with 3D Modeling Simulation for quick prototyping during design development
  • LAN workstations with processing speed 433 Mhz with Window 98

CAM
  • Part Programme Optimization
  • DNC Linking of all CNC Machine Tools
  • Reverse Engineering

Product Application Center (R&D)
  • Prototypes of all machines being manufactured
  • Quality Control Laboratory with
  • Uster Evenness Tester
  • Package Performance Analyzer
  • Instron Single Yarn Strength Tester
  • Motorized Wrap Reel
  • Projection Microscope
  • Crimp Rigidity Tester
  • Twist Tester
  • Hose Knitting Machine
  • Soxhelt Apparatus

Online Inventory Management MRP-II System Interfaced with Design and Development Control System

Machine Facilities
  • Flexible Manufacturing System with 19 pallets & 300 tools employing pallet Robot & Tools Robot
  • CNC Machining & Turning Centers
  • CNC Plano Centers
  • Gear Manufacturing Machines
  • Jig Boring Machines
  • Cylindricals & Centerless Grinding Machines
  • Six Spindles Auto Lathes
  • CNC Swiss Auto Lathes

Sheet Metal & Fabrication Shop
  • CNC Punch presses / Bending presses
  • CNC Power presses
  • Heavy Duty Hydraulic / Mechanical Power presses
  • Automatic Profile Cutting machine
  • MIG & TIG Welding machines
  • Stud Welding Machines

Assembly Shop
  • Large dust free area
  • Pneumatic tools for process contro
  • Hydraulic / Pneumatic presses
  • Spin Riveting machines
  • On Load Testing facility
  • Dynamic Balancing Machines

Metal Finishing Shop
  • Hard Chrome Plating
  • Zinc Plating
  • Electroless Nickel Plating
  • Robot Operated Ceramic Plasma Coating
  • Powder coating booths with Conveyeorised oven
  • Seven Tanks Phosphating process
  • Sand Blasting chamber
  • Vibratory Finishing machines
  • Testing Laboratory
  • Gas Oxidising Nitriding Furnish

Quality Control Department
  • Certification against QMS ISO-9002
  • 3-D Coordinate Measuring Machine
  • Measuring & Testing Equipments for large size components upto 2000 mm
  • Standard Room for in-house calibration of Measuring & Testing Equipments
  • Laser Interferometer for CNC machine Tools Calibration
  • Helium Leak Detector (Mass Spectrometer)
  • ISO 9002 Certified Quality System

Maintenance Cell
  • Oscilloscope
  • PLC Programming Unit
  • Soldering Station with temperature controller having range of 0 to 450 deg. C

Electronics Dept.
  • Modern Labs with state of the art equipments
  • Windows NT Server with 20 nodes networking
  • Software programmer shaving proficiency in : Assembly, C, C++, VC+ and PLC programming
  • Circuit maker for PCB designing
  • Auto CAD R-14 for detailed engineering
  • PCB Assembly and manufacturing
  • Electrical Panel assembling


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